REPOSITIONING OF ROPEWAYS
ASSESMENT
FEASIBILITY STUDY & ROUTE ANALYSIS
Before any ropeway can be relocated, a complete feasibility analysis is conducted to evaluate technical, environmental, and regulatory factors. Our team surveys the target site, analyzes the terrain and slope profile, calculates the new line geometry, and determines whether the existing components are compatible with the new conditions.
This step also includes:
- Topographic and geotechnical evaluations
- Passenger flow and capacity analysis
- Impact on local infrastructure
- Compliance checks with national and EU safety regulations
Outcome: a technical and economic viability report including cost, scope, and timeline estimates — forming the basis for the executive project.
DISASSEMBLY OF THE ORIGINAL ROPEWAY
Graffer handles the safe and certified disassembly of existing ropeway systems at their original location. All parts are carefully catalogued and assessed for reuse or replacement. Our technicians ensure minimal disruption to the surrounding environment, working in compliance with safety and lifting regulations.
Disassembly includes:
- De-tensioning and removal of ropes
- Dismantling of support towers and stations
- Packing and labeling components
- Transport logistics planning (crane, flatbed, or helicopter, as needed)
TECHNICAL REVISION & UPGRADE
All components are transferred to Graffer’s workshop where they undergo a general or special revision to restore functionality and bring the system up to current safety standards (ANSFISA, D.M. 203/2015, Reg. EU 2016/424).
This process includes:
- Magnetic and visual inspections of cables
- Revision or replacement of grips, brakes, and pulleys
- Overhaul of motors, gear reducers, and tensioning systems
- Modernization of electrical panels and control logic
- Certification of reused parts or fabrication of new ones
The goal is to ensure that each component meets technical specifications for its new operating context.
ADAPTATION FOR THE NEW LINE
Not all ropeway components can be reused as-is. Based on the new alignment and elevation profile, Graffer redesigns and adapts parts where needed. This may include:
- Reconfiguration of station structures
- Changing tower heights or anchor positions
- Resizing ropes or modifying the number of supports
- Upgrading vehicle capacity (e.g., from 2-seater to 4-seater)
- Adapting grips for local temperature and wind conditions
Our engineers ensure perfect integration between old and new, balancing reuse and innovation.
TRANSPORT & SITE PREPARATION
After revision, all components are logistically coordinated and shipped to the new installation site. Foundations, anchor blocks, and civil works are carried out in advance based on our executive project documentation.
Graffer handles:
- Transport coordination (flatbeds, cranes, aerial lifts)
- Environmental protection measures
- Groundwork and foundation setting
- Local authority coordination for site access and permits
INSTALLATION & ASSEMBLY
Using advanced lifting systems and a highly trained team, Graffer performs the reassembly and installation of the ropeway line, including all mechanical, hydraulic, and electrical systems.
Activities include:
- Placement and anchoring of towers
- Installation of drive and return stations
- Stringing, tensioning, and splicing of ropes
- Integration of control, safety, and communication systems
- Calibration of sensors and emergency protocols
We ensure every detail aligns with the original engineering plan and regulatory requirements.
TESTING, CERTIFICATION & HANDOVER
Before the system can be operated, it must undergo a complete testing and certification process. Graffer carries out all functional checks, safety drills, and load tests as required by national authorities.
Key steps:
- Line tension verification
- Brake function and emergency stop validation
- Passenger evacuation simulations
- Compliance with ANSFISA, EU, and D.M. 203/2015 requirements
- CE documentation preparation
- Final inspection with regulatory body representatives
The system is then officially certified and handed over to the client with complete documentation and logbooks.
TRAINING & OPERATIONAL SUPPORT
Graffer offers comprehensive training for ropeway operators and maintenance personnel to ensure safe, autonomous system management.
Training includes:
- Daily inspection routines
- Emergency and rescue procedures
- System monitoring and basic troubleshooting
- Use of supplied manuals and checklists
Clients also benefit from access to post-sale assistance, including spare parts, on-site support, and remote consultation.
CONCLUSION
Repositioning a ropeway system is not just about relocation—it’s about breathing new life into valuable infrastructure while optimizing costs, reducing environmental impact, and meeting today’s safety standards. With Graffer’s decades of experience, specialized equipment, and certified engineering expertise, every phase of the process—from dismantling to final certification—is handled with precision and care. Whether you’re looking to modernize an existing lift or relocate one to a more strategic location, our turnkey approach ensures a seamless, efficient, and compliant result.