MAINTENANCE OF ROPEWAYS
ASSESMENT
COMPREHENSIVE MAINTENANCE SOLUTIONS
At Graffer, maintenance is more than a service — it’s a commitment to extending the life and ensuring the continuous performance of ropeway systems. Whether it’s a ski lift, chairlift, funicular, or cable car, our technicians provide planned and reactive maintenance designed to reduce downtime, avoid costly repairs, and ensure full compliance with safety regulations.
Our maintenance plans are fully customizable and can include:
- Daily/weekly/monthly safety inspections
- Mechanical and electrical system diagnostics
- Functional testing of brakes, motors, and drive systems
- Periodic visual and magnetic rope inspections
- Lubrication and calibration of moving components
- Winter and summer seasonal system checks
Every intervention is documented and aligned with the operational log, creating a clear maintenance history for your installation.
ON-SITE TECHNICAL REVISIONS (GENRAL & SPECIAL)
Graffer offers full-scope general and special revision services for ropeway systems of all sizes — directly on-site. Our revision procedures are aligned with the regulatory framework set by D.M. 203/2015 and Reg. EU 2016/424, ensuring each system is safe and approved for continued operation.
Our on-site revision service includes:
- Visual and non-destructive testing (NDT) of towers, supports, and structures
- Magnetic rope inspections and wear evaluations
- Hydraulic and mechanical component disassembly and inspection
- Cleaning, reassembly, and recalibration of key subsystems
- Functional testing under load and speed conditions
- Certification reports prepared for inspection authorities
Whether it’s a scheduled 5-year or 20-year revision or a pre-seasonal check, our mobile teams bring everything necessary to the site — tools, lifting equipment, testing instruments, and replacement parts.
RAPID EMERGENCY INTERVENTION SERVICE
Unexpected breakdowns can severely impact your operations, especially during peak season. That’s why Graffer offers a dedicated rapid intervention service — with expert technicians and fully equipped service vehicles ready to respond at short notice.
When a ropeway system fails or displays an alarm state, we can quickly:
- Diagnose mechanical or electrical faults
- Restore drive systems, motor start-ups, and brakes
- Replace defective sensors or malfunctioning grips
- Reroute electrical controls or restart automation logic
- Re-align ropes or reset tensioning units
Our intervention teams are trained to act fast in high-altitude and severe weather conditions, minimizing service downtime and ensuring safe restoration.
SUPPLY & INSTALLATION OF SPARE PARTS
Graffer ensures long-term operability of your installation by offering a complete spare parts supply service, compatible with both Graffer-built systems and other manufacturers. We stock and produce a wide range of certified components to reduce lead times and ensure continuity.
Available spare parts include:
- Grips, rollers, and sheaves
- Brake pads and disc systems
- Tensioning devices and hydraulic units
- Electrical boards and programmable controllers
- Wire ropes and anchoring components
- Carrier parts: seats, arms, footrests, safety bars
We also offer scheduled replenishment, helping clients maintain a strategic inventory of critical components on-site to avoid delays during emergencies.
TECHNICAL TRAINING & REMOTE ASSISTANCE
Our maintenance support doesn’t end on-site. Graffer provides custom training for your technical staff, empowering them to manage first-level troubleshooting and routine maintenance with confidence.
We also offer remote assistance for diagnostics and minor resets, including:
- Real-time monitoring through PLC systems
- Walkthroughs for error resolution
- Advice on safe restart procedures
- Scheduled remote performance audits
All of this ensures that your in-house team can act quickly, reducing the need for outside intervention in low-risk scenarios.
CONCLUSION
Regular maintenance is not just a regulatory requirement — it’s the key to safety, system longevity, and operational excellence. With over 2,000 installations serviced and decades of ropeway expertise, Graffer is the trusted partner for ski resorts, tourism facilities, and industrial clients alike.